Systems › Thermal Forcing › EXCEL-2000 Direct Contact Unit
• Production FlagshipHigh TDP Dissipation Architecture❄ -35°C @ 2000W DUT Power
MIL-STD-810H / AS9100D
2000W Continuous
◉ Caesarea, Israel Core
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Floor Tower ConfigProduction ATE Line
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Compact BenchtopLab & Characterization
Eldrotec Precision Engineering ELSYS Exclusive India
EXCEL-2000 Direct Contact Temperature Forcing System
The premier thermodynamic benchmark engineered specifically for next-generation AI accelerators, ultra-high TDP server CPUs, GPUs, and hyperscale SOCs requiring continuous wattage thermal stability during extreme characterization and production burn-in.
Thermal Range-75°C to +170°COpt to +225°C
TDP Capacity2000 WattsContinuous @ -35°C
Loop Stability±0.1°CClosed RTD loop
Ramp Velocity>65°C / minZero thermal overshoot
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Zero-Deflection Pneumatic Z-Clamping:
Micro-programmable contact downforce from 10 kg up to 180 kg with continuous load-cell closed loop feedback for delicate BGA & LGA ball preservation.
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Direct Contact Head Umbilical:
3-meter flexible vacuum-insulated umbilical line delivering liquid conditioning directly onto high-mass thermal heads with zero condensation frost buildup.
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Test Automation & ATE Handshake:
Native SCPI command over TCP/IP, GPIB (IEEE-488), USB, and custom Python/LabVIEW telemetry drivers designed for seamless Advantest, Teradyne, and NI integration.
◉ On-site Pan-India Spares SLA▦ Turnkey Socket Lid Fixturing
Sub-System Engineering
Three Pillars of Dynamic Direct Thermal Forcing
Engineered to eliminate temperature lag in 2000W thermal dissipation environments where conventional air-stream chambers fail to arrest semiconductor thermal runaway.
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Sub-System 01Direct Contact Thermal Head & Z-Drive
Equipped with a solid-machined aerospace-grade aluminum/copper contact head housing high-sensitivity dual Class-A RTD sensors. Integrates calibrated pneumatic Z-stroke actuation with programmable contact downforce to ensure zero package bending while managing extreme thermal flux.
Force Resolution:0.5 kg increments
Sensor Position:Embedded in core tip
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Sub-System 02Dual-Stage Closed Cycle Thermodynamic Chiller
Proprietary closed-loop multi-circuit mechanical refrigeration system designed in Israel. Uses ozone-friendly environmentally certified refrigerants to continuously absorb 2000W of heat at sub-zero temperatures without requiring expensive liquid nitrogen (LN2) consumables.
Continuous Dissipation:2000W @ -35°C
Sound Level:< 62 dBA at 1 meter
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Sub-System 03Industrial HMI & Remote ATE Automation
Integrated high-resolution color touchscreen running calibrated EldroOS firmware. Real-time temperature ramp visualization, thermal profiling cycles, alarm overrides, dry purge gas monitors, and direct Ethernet SCPI control allowing 24/7 automated continuous multi-corner stress tests.
Interfaces:TCP/IP, GPIB, USB, RS232
Telemetry Rate:100 ms sample window
Form Factor Matrix
Benchtop vs. Mobile Chiller Tower
Select the mechanical configuration calibrated for your cleanroom facility constraints and testing station footprint.
✦ Matched Internal Refrigeration Engines
ATE Floor Station
EXCEL-2000 Tower
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Mobility & Base:Heavy-duty 4-wheel lockable casters
Deployment Target:Production ATE docking & burn-in racks
Umbilical Reach:Up to 3.0 m with articulated boom
Exhaust Venting:Side & rear slotted high-mass flow
Inquire for Tower Footprint
Lab / Cleanroom
EXCEL-2000 Benchtop
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Mobility & Base:Vibration-damped rubber isolation feet
Deployment Target:R&D benches, characterization & failure labs
Umbilical Reach:1.8 m to 2.2 m compact flex line
Chassis Handles:Integrated recessed aerospace lift handles
Inquire for Benchtop Footprint
Verified Laboratory Telemetry
Complete Engineering Specifications (EXCEL-2000)
Strict mechanical, thermodynamic, and programmatic specifications calibrated in Caesarea, Israel.
| Operational Parameter | Specification Metric | Testing Standard / Method |
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| Temperature Range | -75°C to +170°C | Optional extended upper boundary to +225°C |
| Continuous DUT Dissipation Capacity | -35°C @ 2000W | 0°C @ 2200W | +25°C @ 2500W | Active copper direct-contact head calorimeter test |
| Thermal Head Temperature Stability | ±0.1°C steady state | Multi-point dual Class-A PT100 RTD sensors |
| Heating Ramp Rate | Up to 80°C / minute | Integrated ultra-fast response heater array |
| Cooling Ramp Rate | Up to 65°C / minute | High-volume thermodynamic expansion circuit |
| Clamping Force Control | 10 kg to 180 kg continuous programmable | Precision closed-loop load-cell pneumatic actuator |
| Supported Device Footprint | From 4x4 mm up to 100x100 mm packages | BGA, LGA, MCM, 2.5D/3D Chiplets, Bare Die |
| Purge Gas & Condensation Protection | Dry Air / Nitrogen purge chamber cap | Dew point suppression below -60°C |
| Umbilical Line Configuration | 3.0 Meter flexible insulated line | Reinforced braided jacket with counter-balance arm |
| Power Supply Requirement | 3-Phase 380V - 415V, 50/60 Hz, 32A | Industrial 5-pin CEE plug, internal line filter |
| Automation & Remote Software | Ethernet TCP/IP, GPIB, USB 2.0, RS-232 | SCPI native syntax, LabVIEW VI suite, Python API |
Target Qualification Domains
Tested Across Crucial Semiconductor Verticals
Where extreme power density and dynamic thermal spikes mandate sub-second temperature reaction times.
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AI / HPC Accelerator Chips
Directly forced characterization for 1000W+ AI training GPUs, TPUs, and chiplet clusters experiencing brutal thermal ramp transients during matrix multiplication workloads.
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Datacenter & Cloud CPUs
Multi-core server processors requiring strict junction temperature hold during ATE functional testing, clock speed grading, and maximum thermal design power stress.
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Automotive ADAS & ECUs
AEC-Q100 Grade 0 / Grade 1 qualification cycling from sub-zero arctic starts (-40°C) to under-the-hood engine peak temps (+150°C) with precision transition speeds.
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Aerospace & Defense Radars
GaN and GaAs RF front-end modules, radar transceiver units, and EW processors needing exact thermal stabilization during high pulsed-power duty cycles.
Tooling & Adaptation
Modular Fixture Ecosystem
ELSYS Technologies manufactures customized package interface kits in India according to your DUT mechanical dimensions and socket footprint.
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Custom Socket Adaptor Heads
CNC-machined contact pedestals engineered for high-pin count LGA3447, LGA4189, LGA4677, BGA2114, and proprietary multi-chip module sockets.
Zero pin scrub or PCB deformation◯
Condensation Purge Chambers
Sealed dry-gas purging shrouds surrounding the socket perimeter to prevent frost formation and microscopic water bridge short-circuits during sub-zero thermal holds.
Continuous nitrogen / CDA purge feed◆
Bare Die Protective Buffers
Ultra-thin high thermal conductivity compliant interface foils and soft-landing load cells preventing micro-fractures on exposed silicon surfaces.
Calibrated for fragile 3D stacked diesConfigure Your EXCEL-2000 System
Submit your silicon thermal envelopes and test fixture parameters. Our Bangalore & Noida application engineers will deliver a customized thermal balance sheet, fixture design study, and formal quotation.
ELSYS Technologies Support SLA
◉ 48-Hour Pan-India On-Site Engineering Support
▦ Dedicated Spares Warehouse in Noida NCR
✓ Factory Calibrated with Traceable Certificate