Systems › Thermal Forcing › EXCEL-2000 Direct Contact Unit
• Production FlagshipHigh TDP Dissipation Architecture❄ -35°C @ 2000W DUT Power
MIL-STD-810H / AS9100D
2000W Continuous
EXCEL-2000 direct contact unit
◉ Caesarea, Israel Core
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Floor Tower ConfigProduction ATE Line
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Compact BenchtopLab & Characterization
Eldrotec Precision Engineering ELSYS Exclusive India

EXCEL-2000 Direct Contact Temperature Forcing System

The premier thermodynamic benchmark engineered specifically for next-generation AI accelerators, ultra-high TDP server CPUs, GPUs, and hyperscale SOCs requiring continuous wattage thermal stability during extreme characterization and production burn-in.

Thermal Range-75°C to +170°COpt to +225°C
TDP Capacity2000 WattsContinuous @ -35°C
Loop Stability±0.1°CClosed RTD loop
Ramp Velocity>65°C / minZero thermal overshoot
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Zero-Deflection Pneumatic Z-Clamping:

Micro-programmable contact downforce from 10 kg up to 180 kg with continuous load-cell closed loop feedback for delicate BGA & LGA ball preservation.

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Direct Contact Head Umbilical:

3-meter flexible vacuum-insulated umbilical line delivering liquid conditioning directly onto high-mass thermal heads with zero condensation frost buildup.

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Test Automation & ATE Handshake:

Native SCPI command over TCP/IP, GPIB (IEEE-488), USB, and custom Python/LabVIEW telemetry drivers designed for seamless Advantest, Teradyne, and NI integration.

◉ On-site Pan-India Spares SLA▦ Turnkey Socket Lid Fixturing
Sub-System Engineering

Three Pillars of Dynamic Direct Thermal Forcing

Engineered to eliminate temperature lag in 2000W thermal dissipation environments where conventional air-stream chambers fail to arrest semiconductor thermal runaway.

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Sub-System 01

Direct Contact Thermal Head & Z-Drive

Equipped with a solid-machined aerospace-grade aluminum/copper contact head housing high-sensitivity dual Class-A RTD sensors. Integrates calibrated pneumatic Z-stroke actuation with programmable contact downforce to ensure zero package bending while managing extreme thermal flux.

Force Resolution:0.5 kg increments
Sensor Position:Embedded in core tip
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Sub-System 02

Dual-Stage Closed Cycle Thermodynamic Chiller

Proprietary closed-loop multi-circuit mechanical refrigeration system designed in Israel. Uses ozone-friendly environmentally certified refrigerants to continuously absorb 2000W of heat at sub-zero temperatures without requiring expensive liquid nitrogen (LN2) consumables.

Continuous Dissipation:2000W @ -35°C
Sound Level:< 62 dBA at 1 meter
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Sub-System 03

Industrial HMI & Remote ATE Automation

Integrated high-resolution color touchscreen running calibrated EldroOS firmware. Real-time temperature ramp visualization, thermal profiling cycles, alarm overrides, dry purge gas monitors, and direct Ethernet SCPI control allowing 24/7 automated continuous multi-corner stress tests.

Interfaces:TCP/IP, GPIB, USB, RS232
Telemetry Rate:100 ms sample window
Form Factor Matrix

Benchtop vs. Mobile Chiller Tower

Select the mechanical configuration calibrated for your cleanroom facility constraints and testing station footprint.

✦ Matched Internal Refrigeration Engines
ATE Floor Station

EXCEL-2000 Tower

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EXCEL-2000 tower
Mobility & Base:Heavy-duty 4-wheel lockable casters
Deployment Target:Production ATE docking & burn-in racks
Umbilical Reach:Up to 3.0 m with articulated boom
Exhaust Venting:Side & rear slotted high-mass flow
Inquire for Tower Footprint
Lab / Cleanroom

EXCEL-2000 Benchtop

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EXCEL-2000 benchtop
Mobility & Base:Vibration-damped rubber isolation feet
Deployment Target:R&D benches, characterization & failure labs
Umbilical Reach:1.8 m to 2.2 m compact flex line
Chassis Handles:Integrated recessed aerospace lift handles
Inquire for Benchtop Footprint
Verified Laboratory Telemetry

Complete Engineering Specifications (EXCEL-2000)

Strict mechanical, thermodynamic, and programmatic specifications calibrated in Caesarea, Israel.

Operational ParameterSpecification MetricTesting Standard / Method
Temperature Range-75°C to +170°COptional extended upper boundary to +225°C
Continuous DUT Dissipation Capacity-35°C @ 2000W | 0°C @ 2200W | +25°C @ 2500WActive copper direct-contact head calorimeter test
Thermal Head Temperature Stability±0.1°C steady stateMulti-point dual Class-A PT100 RTD sensors
Heating Ramp RateUp to 80°C / minuteIntegrated ultra-fast response heater array
Cooling Ramp RateUp to 65°C / minuteHigh-volume thermodynamic expansion circuit
Clamping Force Control10 kg to 180 kg continuous programmablePrecision closed-loop load-cell pneumatic actuator
Supported Device FootprintFrom 4x4 mm up to 100x100 mm packagesBGA, LGA, MCM, 2.5D/3D Chiplets, Bare Die
Purge Gas & Condensation ProtectionDry Air / Nitrogen purge chamber capDew point suppression below -60°C
Umbilical Line Configuration3.0 Meter flexible insulated lineReinforced braided jacket with counter-balance arm
Power Supply Requirement3-Phase 380V - 415V, 50/60 Hz, 32AIndustrial 5-pin CEE plug, internal line filter
Automation & Remote SoftwareEthernet TCP/IP, GPIB, USB 2.0, RS-232SCPI native syntax, LabVIEW VI suite, Python API
Target Qualification Domains

Tested Across Crucial Semiconductor Verticals

Where extreme power density and dynamic thermal spikes mandate sub-second temperature reaction times.

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AI / HPC Accelerator Chips

Directly forced characterization for 1000W+ AI training GPUs, TPUs, and chiplet clusters experiencing brutal thermal ramp transients during matrix multiplication workloads.

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Datacenter & Cloud CPUs

Multi-core server processors requiring strict junction temperature hold during ATE functional testing, clock speed grading, and maximum thermal design power stress.

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Automotive ADAS & ECUs

AEC-Q100 Grade 0 / Grade 1 qualification cycling from sub-zero arctic starts (-40°C) to under-the-hood engine peak temps (+150°C) with precision transition speeds.

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Aerospace & Defense Radars

GaN and GaAs RF front-end modules, radar transceiver units, and EW processors needing exact thermal stabilization during high pulsed-power duty cycles.

Tooling & Adaptation

Modular Fixture Ecosystem

ELSYS Technologies manufactures customized package interface kits in India according to your DUT mechanical dimensions and socket footprint.

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Custom Socket Adaptor Heads

CNC-machined contact pedestals engineered for high-pin count LGA3447, LGA4189, LGA4677, BGA2114, and proprietary multi-chip module sockets.

Zero pin scrub or PCB deformation
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Condensation Purge Chambers

Sealed dry-gas purging shrouds surrounding the socket perimeter to prevent frost formation and microscopic water bridge short-circuits during sub-zero thermal holds.

Continuous nitrogen / CDA purge feed
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Bare Die Protective Buffers

Ultra-thin high thermal conductivity compliant interface foils and soft-landing load cells preventing micro-fractures on exposed silicon surfaces.

Calibrated for fragile 3D stacked dies

Configure Your EXCEL-2000 System

Submit your silicon thermal envelopes and test fixture parameters. Our Bangalore & Noida application engineers will deliver a customized thermal balance sheet, fixture design study, and formal quotation.

ELSYS Technologies Support SLA

◉ 48-Hour Pan-India On-Site Engineering Support
▦ Dedicated Spares Warehouse in Noida NCR
✓ Factory Calibrated with Traceable Certificate